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Incineration: Challenges and Solutions for durability and maintenance

For each challenge, we innovate, manufacture and set up our 360 refractory solutions

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Challenge | Increased Durability

Solution

Products with high resistance to thermal shock, mechanical strength, atmospheric attack and oxidation.

How do we do it?

Through the own manufacture of a combination of specific products, adapted for each type of need in each area of the kiln, which are adapted according to the requirements of use of the facilities.

1

Zones with high and fast temperature changes

Solutions that provides low reversible expansion

2

Zones with high mechanical stress and/or abrasion

We provide materials with high mechanical strength

3

Zones with aggressive atmospheres and chemical attacks

Solutions using low porosity products and paints

3

Zones with
oxidizing
atmospheres

Several researches drives us to achieve materials with a minimum oxidation

Challenge | Facility optimization and maintenance

Solution

We design the most suitable materials for each facility based on the specific requirements of each area.

How do we do it?

We have 5 analysis modules based on FEM (Finite Element Method) that allow us to simulate the performance of individual parts and complex structures, such as incinerators.
We compare the original design with new proposals in pursuit of efficiency.

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Proposals

We have a wide range of Unshaped materials,
Shaped materials and Water Paints

Unshaped Materials

  • Casted high quality concrete
    • Hidraulic dense concrete LCC (low cement content)
    • Silicon Carbide concretes
  • Gunning high quality concrete
    • Hidraulic dense concrete MCC (médium cement content)
    • Silicon Carbide concretes
  • Precast formwork

Shaped Materials

  • High resistance abrasion pieces
    • Ceramic dense bricks
    • Silicon Carbide and nitride pieces
  • Low oxidation pieces with controlled permanent dilatation
    • Special Silicon Carbide shapes

Water Paints

  • Protection paintings for boiler tubes
    • Air setting paintings
    • Crome oxide and water paintings

FAQs

Which areas do you address in rotary incineration kilns, and what tends to fail most often?

Areas exposed to chemical attack and abrasion (feed zone, chamber, ducts), as well as shutdown/start-up cycles.

Yes: you communicate it as a specialization in incineration and energy.

It is defined by atmosphere, gas/salt composition, temperature, and cycles: we prioritize resistance to penetration/corrosion and spalling where applicable.

Yes, as part of your 360° service (engineering + installation + follow-up).

Type of waste/fuel, temperature, shutdowns, photos by zone, campaign history, and gas/ash analyses if available.

Tell us about your refractory challenge

Explain your industry, type of furnace, and what you want to improve. A TEIDE technician will review your case and propose the most suitable solution.