Challenge: Energy Savings
Solution
Kiln car optimizations, achieving up to 40% energy savings
How do we do it?
The design of the wagon has a direct impact on its energy consumption.
We propose the best combination of our pressed and extruded parts with the appropriate insulating products.
Challenge: Durability
Solution
Excellent products with high resistance to thermal shock, mechanical strength and atmospheric attack.
How do we do it?
A combination of pressed and extruded cordierite products adapted to the requirements of the following installations:
- 1Facilities with cycles of less than 24 hours
- 2Installations with cycles of over 40 hours and high loads
- 3Facilities with aggressive atmospheres and chemical attacks
Challenge: Increased productivity and optimisation of maintenance
Solution
We design the kiln car for maximum capacity and simplicity of maintenance.
How do we do it?
To increase productivity we decrease the height of the refractory lining which allows us to increase the brick load. We optimise the maintenance by proposing the minimum number of different parts/positions per kiln car.
- 11 rows of bricks
- 10 rows of bricks
Technological Proposals
To achieve those solutions Teide choose the optimise manufacturing technology for each kiln car piece.
Structural Ceramics
-
VTP
ALL
PRESSEDmaximum durability and impact resistance.
-
VPX
MIXED
EXTRUDED/PRESSEDHigh resistance for loading without support elements.
-
VMX
MIXED
PRESSED EXTRUDEDPerfect balance of weight, quality and price.
-
VEX
ALL
EXTRUDEDEconomy and lightness.
-
VNT
WITHOUT
PLATES FLOORMaximum energy and economic efficiency
Kiln cars for sanitaryware and porcelain plants
Made from a combination of hand-made, pressed and extruded pieces and manufactured in grades of cordierite with multiple densities.
Maximum Durability, lightness and low density to get top savings.
VSA
SANITARY KILN CAR
VPO
PORCELAINE KILN CAR
